CHEM E 465 Reactor Design
Contents
Rate Law
Equilibrium constant
Description | Equations |
---|---|
Equilibrium constant and concentration | |
Equilibrium constant and rate constant | |
van’t Hoff equation ★ |
|
T dependence of equilibrium constant |
Rate constant
Description | Equations |
---|---|
General reaction | |
Relative reaction rates | |
Power law | |
Unit of rate constant | |
Arrhenius equation ★ |
|
Arrhenius equation | |
T dependence of rate constant | |
Arrhenius plot | |
Note | Increase , increase ’s sensitivity to T |
Collision theory | |
Transition state theory |
Reactor Design and Sizing
- Reactor design equation (mole balance):
- Rate law:
- Stoichiometry:
- Combine:
Description | Equations |
---|---|
General mole balance | |
General generation term | |
Spatially uniform generation term | |
Conversion | |
Mole/flow rate in terms of conversion | |
Heterogeneous reaction rate |
Reactor | Design Equations | Integral Form |
---|---|---|
Batch ★ Perfectly mixed |
||
CSTR ★ Perfectly mixed, steady-state |
- | |
PFR ★ Steady state ★ Plug flow, no radial dependence |
||
PBR ★ Steady state |
||
Semi-batch reactor | - |
Levenspiel plot
Description | Equations |
---|---|
Levenspiel plot | vs. |
CSTR volume | = Area of rectangle |
PFR volume | = Area under Levenspiel plot |
Reaction of order > 0 | (Choose PFR) |
Reaction of order < 0 | (Choose CSTR) |
Reactor choice
Reactor Type | Advantage | Disadvantage |
---|---|---|
Batch | - High conversion | - High labor cost and downtime - Difficult to scale up - Batch-to-batch variability |
CSTR | - Good T control | - Hard to get high conversion |
PFR | - Easy maintenance - High conversion per unit volume |
- Difficult for T control |
Stoichiometry
Stoichiometric table
Species | Initial | Change | Remaining |
---|---|---|---|
Total |
Description | Equations |
---|---|
Sample reaction | |
Concentration | |
Molar fraction | |
Pressure ratio |
Description | Equations |
---|---|
Molar flow rate | |
Concentration ★ Constant |
|
Volumetric flow rate | |
Concentration |
Isothermal Reactor Design
Batch reactor
Description | Equations |
---|---|
Characteristic reaction time (1st order) | |
Characteristic reaction time (2nd order) | |
Total time | Total = Fill + Heat + Reaction + Clean |
CSTR
Description | Equations |
---|---|
Space time | |
Damkohler number | |
Damkohler number and conversion |
Reaction, Reactor | Damkohler number | Space time | Conversion | Concentration |
---|---|---|---|---|
1st order, single CSTR | ||||
2nd order, single CSTR | ||||
1st order, CSTR series | - | - |
PFR
Description | Equations |
---|---|
Reactor volume for 2nd order gas phase rxn | |
Ergun equation | |
Porosity (void fraction) | |
PBR pressure drop | |
Packed bed property | |
Bulk density of catalyst | |
Catalyst mass | |
Ergun equation for packed bed (multiple reaction) | |
Ergun equation for packed bed (single reaction) | |
System of pressure and conversion ODEs | |
Pressure ratio ★ or , isothermal |
|
Pressure drop in pipes | |
Pipe factor |
Rate law determination by data
Batch reactors
Description | Equations |
---|---|
Power law | |
Integral method | |
0th order rxn | |
1st order rxn | |
2nd order rxn | |
Differential method |
Differential reactors (PBR)
Description | Equations |
---|---|
Multiple reactions
Batch reactors
Description | Equations |
---|---|
Parallel (competing) reactions | |
Series (consecutive) reactions | |
Independent reactions | |
Complex reactions |
Description | Equations |
---|---|
Instantaneous selectivity based on rate | |
Overall selectivity based on flow rate | |
Selectivity of CSTR | |
Instantaneous yield based on rate | |
Overall yield based on flow rate | |
Conversion of batch and flow reactor | |
Conversion of semi-batch reactor | |
Conversion of semi-batch reactor |
Parallel reactions
Description | Equations |
---|---|
Concentration dependence of instantaneous selectivity | |
Temperature dependence of instantaneous selectivity | |
Enzymatic Reactions
Description | Equations |
---|---|
Pseudo-steady-state hypothesis |
Mechanism development
Rate law | Mechanism (rule of thumb) |
---|---|
Species concentration in denominator | Species collision with active intermediate |
Constant in denominator | Reaction of spontaneous decomposition of active intermediate |
Species concentration in numerator | Species produce active intermediate |
Michaelis-Menten kinetics
Description | Equations |
---|---|
Overall reaction | |
Reaction mechanism | |
Enzyme balance | |
Pseudo-steady-state approximation | |
Turnover number (# substrates converted to product per unit time on one enzyme at saturation) | |
Michaelis-Menten constant (attraction of enzyme of its substrate, [Substrate] which rate of rxn is 1/2 max) | |
Maximum rate | |
Michaelis-Menten equation Rate of reaction |
|
Lineweaver-Burk equation | |
Eadie-Hofstee equation | |
Hanes-Woolf equation |
Product-enzyme complex
Description | Equations |
---|---|
Overall reaction | |
Reaction mechanism | |
Briggs-Haldane equation |
Batch enzymatic reactor
Description | Equations |
---|---|
Time | |
Linearized form |
Enzymatic inhibition
Competitive inhibition
Description | Equations |
---|---|
Reaction mechanism | |
Reaction rate | |
Lineweaver-Burk form |
Uncompetitive inhibition
Description | Equations |
---|---|
Reaction mechanism | |
Reaction rate | |
Lineweaver-Burk form |
Noncompetitive (mixed) inhibition
Description | Equations |
---|---|
Reaction mechanism | |
Reaction rate | |
Lineweaver-Burk form |
Catalytic Reactions
Reaction mechanisms
Reaction | Mechanism | Rate Law |
---|---|---|
Adsorption | ||
Desorption | ||
Single site surface rxn | ||
Dual site (I) surface rxn | ||
Dual site (II) surface rxn | ||
Dual site (III) surface rxn | ||
Eley-Rideal surface rxn |