CHEM E 330 Transport Processes I
Contents
-★- TRANSPORT PHENOMENA
Rate Laws for Diffusive Transport
| Description | Equations |
|---|---|
| General form | flux = -(coefficient)(driving force) |
| Fourier’s law Heat conduction |
|
| Fick’s law Species diffusion |
|
| Newton’s law of viscosity Momentum transfer |
Rate laws as concentration gradients
| Description | Equations |
|---|---|
| Fourier’s law | |
| Fick’s law | |
| Newton’s law of viscosity | |
| Kinematic viscosity | |
| Thermal diffusivity | |
| Diffusivity of A in B | |
| Prandtl number | |
| Schmidt number |
Heat transfer
| Description | Equations |
|---|---|
| Heat flow | |
| Heat flux |
Mass transfer
| Description | Equations |
|---|---|
| Mass (species) transport | |
| Diffusion of A through a stagnant layer of B | |
| Equimolar counter diffusion | |
| Reaction at catalytic surface |
Momentum transfer
| Description | Equations |
|---|---|
| Interpretation of | 1. viscous shear stress exerted on a -plane in the -direction by the fluid of lesser on that of greater 2. flux of -momentum across a -plane in the -direction |
| Shear strain rate | |
| Hooke’s law ★ Hookean solid |
|
| Newton’s law of viscosity ★ Newtonian fluid |
|
| General Newton’s law of viscosity | |
| Viscosity function of power law fluid | |
| Newton’s law of viscosity ★ Power law fluid |
|
| Carreau equation ★ Slurry |
Transport Coefficients of Fluids
Ideal gas: Simple kinetic theory
| Description | Equations |
|---|---|
| Average velocity | |
| Mean free path | |
| Number density | |
| Molecular flux in the y-direction | |
| Average distance of molecules from ref plane when they initiate their jump | |
| Viscosity of ideal gas | |
| Thermal conductivity of ideal gas | |
| Diffusivity of ideal gas A in B | |
| Mean mass for diffusivity | |
| Mean distance for diffusivity | |
| Prandtl number of monoatomic ideal gas | |
| Schmidt number of general ideal gas |
Real gas: Chapman-Enskog equations
★ Moderate pressure
| Description | Equations |
|---|---|
| Lenard-Jones potential | |
| Attractive force | |
| Viscosity of real gas (analytic) | |
| Thermal conductivity of real gas (analytic) | |
| Viscosity of real gas | |
| Thermal conductivity of monoatomic real gas | |
| Thermal conductivity of polyatomic real gas Euken factor |
|
| Diffusivity of real gas Å |
|
| Mean molar mass for diffusivity | |
| Mean distance for diffusivity | |
| Viscosity at different temperatures | |
| Diffusivity at different temperatures | |
| and dependence of transport coefficients of gases at moderate pressure |
Ideal gas mixtures
| Description | Equations |
|---|---|
| Wilke equation Viscosity of gas mixture |
|
| Wilke equation Thermal conductivity of gas mixture |
|
| Wilke equation parameter | |
| Blanc’s equation Diffusivity of gas mixture |
Liquids
| Description | Equations |
|---|---|
| Eyring model Viscosity of liquid |
|
| Bridgeman equation Thermal conductivity of liquid |
|
| Einstein equation | |
| Hydrodynamic friction factor | |
| Stoke-Einstein Equation Diffusivity of dilute liquid A |
|
| Wilke-Chang correlation Diffusivity of dilute liquid A |
|
| Vigne’s equation Diffusivity of liquid mixture |
|
| dependence of transport coefficients of liquids (no dependence) |
Shell Balance (Bottom-Up)
Boundary conditions and shell volume
| Description | Equations |
|---|---|
| Rectilinear shell volume | |
| Cylindrical shell volume | |
| Spherical shell volume | |
| Newton’s law of cooling | |
| Relationship between and at boundary | |
| Reynolds number | |
| No slip condition | |
| Free slip condition | |
| Continuity of stress |
Shell balance method
- Sketch the system with coordinate system
- Sketch the shell that is thin in the direction of transport (change)
- Write shell volume
- Write shell balance OIGA of transported quantity
- Take limit as shell thickness approach 0
- Differential equation of flux distribution
- Separate variable and integrate
- Flux distribution,
- Substitute rate law
- Separate variable and integrate
- Profile,
- Evaluate using boundary conditions
Axial transport in rectilinear systems
- Rectilinear coordinates
- No generation
- No driving force
- Steady state
| Description | Equations |
|---|---|
| Differential equation of flux distribution | |
| Temperature profile (linear) | |
| Flux distribution (inverse) | |
| Flux across the whole layer |
Radial transport in cylindrical systems
- Cylindrical coordinates
- No generation
- No driving force
- Steady state
| Description | Equations |
|---|---|
| Differential equation of flux distribution | |
| Flux distribution (inverse) | |
| Temperature profile (logarithmic) |
Radial transport in spherical systems
- Spherical coordinates
- No generation
- No driving force
- Steady state
| Description | Equations |
|---|---|
| Differential equation of flux distribution | |
| Flux distribution (inverse squared) | |
| Temperature profile (inverse) |
Axial transport in rectilinear systems (with generation)
- Rectilinear coordinates
- With generation
- No driving force
- Steady state
| Description | Equations |
|---|---|
| Differential equation of flux distribution | |
| Flux distribution (linear) | |
| Temperature profile (quadratic) |
Flow down inclined plane (falling film)
- Rectilinear coordinates
- Gravity driving force, but no pressure gradient
- Steady state
| Description | Equations |
|---|---|
| Differential equation of flux distribution | |
| Flux distribution (linear) | |
| Velocity profile (quadratic) | |
| ★ No entry length effect | |
| ★ No edge effect | |
| ★ Incompressible Newtonian fluid | |
| ★ No end effect, no ripple | |
| Reynolds number for falling film |
Flow descriptors
| Description | Equations |
|---|---|
| Skin friction | |
| Free surface velocity | |
| Volumetric flow rate | |
| Volumetric flow rate per unit area | |
| Average velocity | |
| Mass flow rate | |
| Mass flow rate per unit width | |
| Film thickness given |
Flow in round tube (Hagen-Poiseuille flow)
- Cylindrical coordinates
- Pressure-gravity driving force
- Steady state
- No tube bents, constant cross section
- Negligible P dependence with r
| Description | Equations |
|---|---|
| Modified pressure | |
| Pressure-gravity driving force | |
| Differential equation of flux distribution | |
| Flux distribution (linear) | |
| Velocity profile (quadratic) | |
| ★ Incompressible Newtonian fluid | |
| ★ Laminar flow | |
| ★ Fully developed flow (no entry length effect) | |
| Reynolds number for pipe flow |
Flow descriptors
| Description | Equations |
|---|---|
| Skin friction | |
| Volumetric flow | |
| Average velocity | |
| Mass flow rate |
Laminar flow through porous media
| Description | Equations |
|---|---|
| Darcy’s law - average velocity - bed permeability |
|
| Darcy’s law - volumetric flow rate - empty bed cross section - porosity, void fraction |
|
| Blake-Kozeny model Bed permeability |
|
| Effective packing particle diameter | |
| Bed Reynolds number | |
| ★ Laminar flow |
Fluid pressure, hydrostatic, manometer
| Description | Equations |
|---|---|
| Equation of hydrostatic | |
| Manometer equation | |
| Manometer equation |
Unsteady state transport
| Description | Equations |
|---|---|
| Unsteady state conduction in rectilinear system | |
| Unsteady state diffusion in rectilinear system | |
| Unsteady state Couette flow (1D rectilinear shear flow) | |
| Unsteady state flow in cylindrical system |
Rate Laws in 3D
| Description | Equations |
|---|---|
| Fourier’s law in 3D | |
| Fick’s law in 3D | |
| Newton’s law of viscosity in 3D | |
| Viscous stress tensor | |
| Rate of strain tensor |
Conservation Laws in 3D
| Description | Equations |
|---|---|
| Conservation of thermal energy | |
| Conduction equation ★ No convection |
|
| Molecular diffusion equation ★ No convection |
-★- FLUID MECHANICS
Navier-Stokes Equation
| Description | Equations |
|---|---|
| Continuity equation | |
| Continuity equation of incompressible liquid ★ Constant |
|
| Equation of motion (-form) | |
| Equation of motion (-form) | |
| Equation of motion (-component) |
Operators
| Description | Equations |
|---|---|
| Gradient operator | Operates on scalar to give a vector, whose magnitude is the maximum rate of change of the scalar with position, and whose direction points in the direction of that change |
| Divergence operator | Operates on a vector to give a scalar |
| Divergence of a flux vector | Rate of efflux (outflow) of the transported quantity per unit volume |
| Laplacian operator | |
| Substantial derivative operator |
Generalization to convection
| Description | Equations |
|---|---|
| Thermal energy equation | |
| Convective diffusion equation |
Flow in conduit
| Description | Equations |
|---|---|
| Mach number | |
| Conduit flow | |
| Incompressible conduit flow ★ Constant |
Apply N-S Equations (Top-Down)
Flow between parallel plates
| Assumptions | Equations |
|---|---|
| Rectilinear coordinates | |
| Constant | |
| Laminar flow | |
| Steady state | |
| component only | |
| No edge effect | |
| No end effect | |
| No hydrostatic pressure diff between plates |
| Description | Equations |
|---|---|
| -momentum equation | |
| Velocity profile (quadratic) | |
| Average velocity | |
| Skin friction at bottom plate |
Couette flow between concentric rotating cylinders
| Assumptions | Equations |
|---|---|
| Cylindrical coordinates | |
| Constant | |
| Laminar flow | |
| Steady state | |
| component only | |
| Axial symmetry | |
| No end effect | |
| Vertical orientation |
| Description | Equations |
|---|---|
| -momentum equation | |
| -momentum equation | |
| -momentum equation | |
| Velocity profile (general form) | |
| Velocity profile | |
| Pressure profile | |
| Shear stress distribution | |
| Torque | |
| Couette viscometer |
Stoke’s law: Flow around a sphere
| Assumptions | Equations |
|---|---|
| Spherical coordinates | |
| Constant | |
| Laminar flow | |
| Steady state | |
| Axial symmetry | |
| No spinning | |
| Vertical orientation | |
| component only |
| Description | Equations |
|---|---|
| velocity profile | |
| velocity profile | |
| Pressure profile | |
| Viscous drag | |
| Pressure force (buoyancy + form frag) | |
| Stoke’s law | |
| Falling ball viscometer |
Centrifuge viscometer
| Description | Equations |
|---|---|
| Terminal velocity | |
| Centrifuge viscometer |
Turbulence
Transition to turbulence
| Geometry | Reynolds Number | Critical Reynolds Number |
|---|---|---|
| Circular tube flow | ||
| Falling film | ||
| Flow between parallel plates | ||
| Tangential flow in an annulus (Couette flow between rotating cylinders) |
Laminar vs. turbulent
| Property | Laminar Flow | Turbulent Flow |
|---|---|---|
| Velocity profile | ||
| Average velocity | ||
| Volumetric flow rate | ||
| Entry length | ||
| Derivation | From theory | From experiment |
| Description | Equations |
|---|---|
| Velocity decomposition | |
| Velocity profile in turbulent flow | |
Time-smoothed N-S equation
| Description | Equations |
|---|---|
| Time-smoothed continuity equation | |
| Time-smoothed equation of motion (-form) | |
| Time-smoothed equation of motion (-component) | |
| Total shear stress (viscous + turbulent) |
Shear stress distribution
| Description | Equations |
|---|---|
| Shear stress distribution in round tube | |
| Shear stress distribution in general conduit | |
| Hydraulic radius | |
| Characteristic length | |
| Characteristic velocity |
Universal velocity profile
| Layer | Normalized velocity | Normalized length range |
|---|---|---|
| Laminar sublayer | ||
| Buffer layer | ||
| Turbulent core |
| Description | Equations |
|---|---|
| Characteristic length | |
| Characteristic velocity | |
| Normalized length | |
| Normalized velocity | |
| Eddie viscosity |
Dynamic Similarity and Dimensional Analysis
Flow around a sphere outside of Stoke’s law
| Description | Equations |
|---|---|
| ★ Non-Stoke’s law condition | |
| Nondimensionalized continuity equation | |
| x-component of momentum equation | |
| Drag coefficient Friction factor |
|
| Drag coefficient in Stoke’s law region | |
| Drag coefficient in non-Stoke’s law region |
Dimensionless groups
| Description | Equations |
|---|---|
| Reynolds number | |
| Froude number | |
| Capillary number | |
| Weber number | |
| Euler’s number |
Dimensional analysis
- Buckingham theorem - A function with dimensional variables can be rewritten in a function with dimensionless variables by enforcing dimensional consistency using fundamental dimensions.
- Define fundamental dimensions
- Choose stand-in variables for fundamental dimensions
- Rewrite other variables in terms of stand-in variables to get dimensionless groups
Bernoulli Analysis and Applications
N-S equation for steady flow in stream tubes
| Assumptions | Equations |
|---|---|
| Constant density fluid | |
| 1D flow in direction | |
| Plug flow - uniform velocity across cross section | |
| Inviscid flow | |
| No sharp bends | Straight stream lines |
| Description | Equations |
|---|---|
| Continuity equation | |
| Equation of motion |
Bernoulli equation
| Description | Equations |
|---|---|
| Bernoulli equation (energy form) | |
| Bernoulli equation (head form) | |
| Bernoulli head | |
| Drag coefficient | |
| Lift coefficient | |
| Pressure change in contracting conduit |
|
| Torricelli’s law | |
| Pressure at stagnation point |
Flow-metering devices
| Description | Equations |
|---|---|
| Manometer equation | |
| Local velocity Pitot tube |
|
| Volumetric flow rate Venturi meter Orfice meter Nozzle meter |
|
| Rotameter | Calibrated specifically to the fluid with falling sphere |
Full Bernoulli analysis
| Description | Equations |
|---|---|
| Full Bernoulli equation | |
| Head loss | |
| Skin friction loss | Viscous work done per unit weight by fluid on walls of conduit in moving from 1 to 2 |
| Skin friction loss (general) | |
| Skin friction loss for circular tube | |
| Fanning friction factor | |
| Skin friction loss for circular tube | |
| Skin friction loss for non-circular tube | |
| Reynolds number for noncircular pipes | |
| Configurational loss of one fitting in circular tube | |
| Configurational loss of all fittings in circular tube | |
| Total head loss for circular tube | |
| Kinetic head correction factor | |
| Brake horse power |
Fanning friction factor correlations
| Description | Equations | Conditions |
|---|---|---|
| Hydraulically smooth pipes (Blasius) | ||
| Hydraulically smooth pipes (Koo) | ||
| Pipes of general roughness (Haaland) | ||
| Commercial standard piping (Drew) | ||
| Full rough conduit |
Kinetic head correction factor
Flow through packed bed
| Description | Equations |
|---|---|
| Specific area of packing element | |
| Effective diameter of packing element (particle) | |
| Darcy’s law ★ |
|
| Volumetric flow rate | |
| Superficial velocity | |
| Bed Reynolds number | |
| Tube Reynolds number | |
| Hydrolic radius | |
| Friction factor of tube ★ |
|
| Friction factor of tube ★ |
|
| Bed permeability | |
| Blake-Kozeny equation ★ |
|
| Burke-Plummer equation ★ |
|
| Superficial mass flux | |
| Ergun equation ★ |
Cavitation and vortex motion
| Description | Equations |
|---|---|
| Cavitation number |
Forced vortex flow in rotating cylinder
| Description | Equations |
|---|---|
| Velocity profile | |
| Pressure difference ★ 1 defined arbitrarily, 2 defined at center |
|
| Height |
Free vortex flow during drainage
| Description | Equations |
|---|---|
| Pressure difference ★ 1 defined arbitrarily, 2 defined at |
|
| Depth |
Microfluidics*
Validity of continuum description
| Description | Equations |
|---|---|
| Mean free path | |
| Knudsen number |
| Characteristics | Range |
|---|---|
| Molecular flow | |
| Transition flow | |
| N-S equations hold, but no-slip condition fails | |
| N-S equations hold, and no-slip condition holds |
Forces in microfluidic flows
- Viscous force dominate over inertial forces and gravity forces
- Driving force
- Pressure
- Capillary (surface tension) forces
- Electro-kinetic forces
- Magnetic forces
- Resisting forces: viscous force, dominated by wall effects
- Driving force
| Description | Equations |
|---|---|
| Reynolds number ★ Creeping flow |
|
| Froude number | |
| Viscous force dominates gravity force |
Generalized Hagen-Poiseuille flow
| Description | Equations |
|---|---|
| Differential equation of generalized H-P flow | |
| No-slip condition is equation of conduit perimeter |
|
| Velocity profile | |
| Volumetric flow rate |
Hydraulic resistance in micro-channels
| Description | Equations |
|---|---|
| Flow equation | |
| Volumetric flow rate |
Capillary driving force and wicking phenomena
| Description | Equations |
|---|---|
| Pressure difference | |
| Wicking velocity | |
| Washburn equation | |
| Wicking into porous media |